Warehouse Count Process

Warehouse Count Process

Inventory is money, and hence businesses need to perform physical inventory counts periodically to make sure that their inventory records are accurate. The traditional approach to conducting inventory counts is to shut down a facility during a slow time of year to count everything, one item at a time. This process is slow, expensive, and (unfortunately) not very accurate.

Inventory counts

Inventory is money, and hence businesses need to perform physical inventory counts periodically to make sure that their inventory records are accurate. The traditional approach to conducting inventory counts is to shut down a facility during a slow time of year to count everything, one item at a time. This process is slow, expensive, and (unfortunately) not very accurate. Cycle counting is more efficient and accurate than traditional physical inventory counting.

Why Counts are Done?

  • According to Generally Accepted Accounting Principles (GAAP) and IRS rules, it’s expected that businesses that store items in a warehouse conduct an inventory count periodically.
  • Inventory counts can be important for accountants, who want to make sure that the numbers they see on the books line up with what’s happening in the store.
  • Counts are typically done to eliminate mismatches between the system and the actual inventory.
  • Count tasks may be pre-scheduled or requested ad hoc by the inventory control department
  • Inventory counts are also useful for logistics personnel to confirm that inventory isn’t being lost, damaged, or stolen.

What is Count Process?

A count system enables you to execute counts in a planned or ad hoc manner. One common type of count employed is counting year-end inventories, which, although exhaustive and time consuming, does not ensure accuracy throughout the year. The other method is to only count items based on velocity or price, every quarter. However, the best method is to ensure that count is performed periodically in the warehouse. Count are done on a periodic basis. Count tasks can be generated from WMS and then executed through count sheets or through the Mobile Application.

The simplified Cycle Count process is:

  1. The users perform the first level count tasks.
  2. If no variance is found, the count is purged.
  3. If variances are found,
    • Other users perform the variance tasks.
    • Variances, if any, are accepted.
    • The count is purged.

warehouse

Related Links

Creation Date Monday, 02 January 2023 Hits 1922

You May Also Like

  • Warehouse Packaging Process

    Warehouse Packaging Process

    Before shipping, businesses need to make sure that the items will arrive in good condition. Packaging is a form of protection against environmental threats that the product will face from the time it leaves warehouse facility until the time it reached the customer. The packaging is intended to provide protection for the item as it is being handled in the warehouse or when the item is being shipped.

  • Overview of Warehouse Processes

    Overview of Warehouse Processes

    The basic function of a warehouse is to store goods. This means that they receive deliveries from suppliers, do any necessary checking and sorting, store the materials until it is dispatched to customers. Traditionally warehouses were seen as places for the long-term storage of goods. Now organizations want to optimize their customer experience and try to move materials quickly through the supply chain, so the role of warehousing has changed.

  • What is a Warehouse & why companies need them?

    What is a Warehouse & why companies need them?

    All organizations hold stocks. In virtually every supply chain, gaps exist between when something is produced and when a customer is ready to buy or receive it.  Stocks occur at any point in the supply chain where the flow of materials is interrupted. This implies that products need to be stored during this period of gap.

  • Outbound Picking Process

    Outbound Picking Process

    When a customer wants a product that has been stored in the warehouse, the same need to be picked off the shelf (or off the floor) and get it ready for shipping. Depending on how big is the warehouse, picking can take a while. (Many distribution centers cover more than 1 million square feet.). Hence, warehouse order picking methods are an important aspect within any warehouse.

  • Cross Docking Process

    Cross Docking Process

    One of the warehousing best practices that retailers like Walmart, Amazon, and Target have adopted is known as cross-docking. During this process the inbound products are unloaded at a distribution center and then sorted by destination, and eventually reloaded onto outbound trucks. In real parlance, the goods are not at all warehoused but just moved across the dock (hence the name).

  • Overview of Third-Party Logistics

    Overview of Third-Party Logistics

    Third-party logistics (abbreviated as 3PL, or TPL) is an organization's use of third-party businesses to outsource elements of its distribution, warehousing, and fulfillment services. A third-party logistics provider (3PL) is an asset-based or non-asset based company that manages one or more logistics processes or operations (typically, transportation or warehousing) for another company.

  • Warehouse Consolidation

    Warehouse Consolidation

    Transport operations are often divided into full load and part load and due to economies of scale, the unit costs are higher for part loads. Our customer needs several part loads delivering, so it can reduce costs by consolidating these into full loads. Then it gets all the part loads delivered to a warehouse near the suppliers, consolidates them into full loads, and pays the lower costs of full-load transport to its operations.

  • What is the difference between Warehouse Management & Inventory Management?

    What is the difference between Warehouse Management & Inventory Management?

    The terms “inventory management” and “warehouse management” are sometimes mistakenly used interchangeably as they both deal with operations and products of industries. Despite their few similarities, there are many notable differences between warehouse and inventory management systems.

  • Inbound Receiving Process

    Inbound Receiving Process

    When products arrive at a facility, there need to be a defined process to let them in. The process for accepting inventory when it arrives is called "Receiving". Any warehousing operation must be able to receive inventory or freight from trucks at loading docks and then stow them away in a storage location. Receiving often involves scheduling appointments for deliveries to occur, along with unloading the goods and performing a quality inspection.

  • Warehouse Returns Process

    Warehouse Returns Process

    In the normal course of business, customers are likely to return orders from time to time due to various reasons and business should design processes the manage and accept such returns. A well designed returns management process can reduce costs and issues associated with returns or exchanges.

Explore Our Free Training Articles or
Sign Up to Start With Our eLearning Courses

Subscribe to Our Newsletter


© 2023 TechnoFunc, All Rights Reserved